Introducing a cutting edge tooling treatment
… impregnate with Hyperdiamond RhombocoatTM
For Industry, Machining, Resource & Steel Fabrication tooling applications…
Today businesses are challenged to provide quality products and services at competitive prices. Equipment
needs perform to its maximum capabilities. GC Green Carbon introduces a new coating process that prolongs bits, blades and die life spans, making Hyperdiamond Rhombocoat™treated tooling,stronger,sharper, having greater wear resistance. What does hyperdiamond coating and impregnation mean?
Subsequent deposits of carbon ions build on the initial graphite layer, and a hyperdiamond matrix begins forming on top and bonds to the graphite. The end result for bits, blades and die is a graphite-hyperdiamond coating that improves tooling performance and lifespan. This specialty coating is applied relatively quickly and is the result of very a fast reaction of charged carbon ions being strongly attracted to carbon atoms in the target tooling
Does the coating affect the integrity of tooling steel?
After application hyperdiamond Rhombocoat™ treated tooling has greater shear strength and tooling is stronger and more flexible. Graphite is in fact stronger than diamond but it is very bendable. Rhombocoat™ “traps” graphite flakes in the steel and works to form layers that are strong, ductile and flexible.
Does the coating change the size of the tool?
Utilizing a proprietary patented process GC Green Carbon works with CO2, refining it into a unique hyperdiamond coating– comprised of aggregated diamond or nanodiamond, the hardest known material, with stiffness comparable to that of natural diamond and superior wear resistance. Our specialty treatment impregnates, or saturates, the target tooling with a hyperdiamond coating of charged carbon plasma ions. The charged ions dissolve into carbon in the steel, forming strong links with carbon atoms in the tooling. The links are actually made of graphite inside the steel, resulting in an ultra-strong, yet flexible impregnation-matrix layer.
Using a drilling bit as an example, the size of a Rhombocoat™ treated bit increases the diameter of the drill bit tooling by less than 1/5th of a hair, or about 1/100 th of an inch.
For more information and pricing, contact us:
GC Green Carbon Inc. 2nd Floor, 9795 Wittner Road Kamloops, BC V2C 6Y7
Tel: 250.828.1702 Email: email@example.com
Why is this better than ordinary industrial diamond coatings?
Key benefits to using GC Green Carbon’s hyperdiamond Rhombocoat™:
Patented process and the only rhombohedra cutting diamond impregnation technology in the world.
Our hyperdiamond coating tooling treatment overcomes typical problems of steel tooling heating up during extended use.
It outperforms other diamond coatings as it offers low friction, enhanced cooling, longer lasting use of the bit, blade and/or die. Because the tooling does not heat as quickly as uncoated tooling or ordinary diamond coated tooling, the cutting process is cleaner and faster. Drill holes are better dressed, saw cuts are cleaner.
Tool seizing as a result of high temperature operation and material shavings is much less likely with Rhombocoat™.
Testing our hyperdiamond coating on hog bits has shown that GC Green Carbon’s specialty coating bits last longer and provide for faster drill speeds,as much as 2 seconds/ hole. On an 80,000 hole job, users of Rhombocoat™ treated bit save almost a month in operation man time (documented test results available on below in the video).
All bits, blades and dies must be sharpened – even when coated with Rhombocoat™ But because tooling treated with Rhombocoat™ last longer and incur both less friction and heating, tooling utilizing GC Green Carbon’s specialty coating need less sharpening.
Performance tested Rhombocoat™ Tooling Carbon Capturing– Preserve, Strengthen and Extend … to Tools & the World
Ordinary diamond coatings are comprised of industrial grade four or six point diamonds.
Our process produces diamonds that are eight sided– “Rhombohedra” - and ultra hard.
Hog bits showing a 1″Annular bit. Video Below is a video shows our progress with a “head to head-coated v.s. uncoated” test on identical 1″ annular bits on the suggestion of Anvil Ironworks, Ltd. of Kamloops, BC, a leading metal fabrication company in Central British Columbia.
Here is our current “Head to Head” Hyperdiamond impregnation versus regular Hog bit Update Video We doubled the Bit life. (September 26th 2012.) Check out our GC Green Carbon YouTube Channel for Updates. The coated Hog Bit lasted twice as long and is still usable and able to cut after over double the holes. We expected to at least do the same for wood industry bits and have now documented the doubling of wood saw blade life.
The Left video showing Hyperdiamond Impregnation on 1mm plastic balls where the high- strength properties are highly desired for pulverizing materials. The right side video is the result of tiny Hyperdiamond Nano fibers that scratched an ordinary cut and polished diamond, which means they are ultra hard.